Installation
Safety Precautions
When unpacking for inspection, please pay attention to your personal safety. Be careful to avoid unnecessary damages and make an inventory according to the detailed list. After unpacking, please store it in proper place to avoid losing.
1. When installing, please check carefully whether the hoist ring is reliable to prevent accidents.
2. Don’t place our machine where exists strong magnetic field, strong light or strong dust.
3. Safety grounding of colour sorter: The power supply should have a good grounding. (If the power supply does not have a reliable grounding, please make a grounding device according to following pictorial drawings.)
Grounding wire making: It must be galvanized and welded. The welding points must be coated with asphalt. The detailed making method is shown as below.
1. When installing, please check carefully whether the hoist ring is reliable to prevent accidents.
2. Don’t place our machine where exists strong magnetic field, strong light or strong dust.
3. Safety grounding of colour sorter: The power supply should have a good grounding. (If the power supply does not have a reliable grounding, please make a grounding device according to following pictorial drawings.)
Grounding wire making: It must be galvanized and welded. The welding points must be coated with asphalt. The detailed making method is shown as below.
In order to prevent the static electricity, the feed pipe, discharge pipe and exhaust pipe must be iron pipes. Plastic pipes and other non-metallic pipes are prohibited.
For the air compressor and other equipment prepared by user, they should be consistent with the laws and regulations and the relevant standards of the state.
The power supply access terminal should meet the national safety standards. A dust control device should be installed on the power supply to prevent dust damage.
Installation conditions for the machine
1. Site requirements
The installation site should be flat and solid, and the constructed working platform should be away from strong vibration sources like the polishing machine and white rice grader.
The elevator should be installed before installing the colour sorter so as to prevent damage to the colour sorter caused by the falling welding or hard objects.
The installation site for compressor and air tank should be away from the crowd so as to reduce noise pollution or other possible injury. Also, users are recommended to keep the compressor and air tank in ventilated and dry place, thus keeping the compressed air clean and dry.
The elevator should be installed before installing the colour sorter so as to prevent damage to the colour sorter caused by the falling welding or hard objects.
The installation site for compressor and air tank should be away from the crowd so as to reduce noise pollution or other possible injury. Also, users are recommended to keep the compressor and air tank in ventilated and dry place, thus keeping the compressed air clean and dry.
2. Environmental requirement
Like the common domestic appliances, in term of ambient temperature, the colour sorter is required to be 0桫40棬so it is recommended to construct AC room in areas with high temperature and greenhouse in areas with low temperature.
3. Light requirement
As the external light will directly affect the colour separation, it is necessary to keep the colour sorter away from strong light and forbidden to put a ceiling lamp above it. Enough lighting, of course, is necessary for the operation and maintenance.
4. Maintenance space
Enough space around the colour sorter is necessary for debugging and maintenance, and the recommended space around the sorter is above 60cm.
5. Ground wire requirement
As grounding the sorter can avoid the lightning strokedamage to the machine or any personal damage due to current leakage which resulted by misoperation, users are recommended to embed ground wire before welding the platform.
To prevent interference, individual wire with ground resistance no more than 4 or the colour sorter.
To prevent interference, individual wire with ground resistance no more than 4 or the colour sorter.
Installing Colour Sorter
Before installation, the user should, in accordance with the equipment platform size drawings, construct the colour sorter working platform, with platform elevation about 1.5m, and platform firmly and levelly welded.
As the colour sorter is the precision equipment, any mechanical deformation resulted by vibration must be avoided in carrying.
Customers are strong recommended to transport with forklift or crane. If crowbar is used as conditions not permitting, the cushion wood used in carrying should not be removed until the colour sorter is moved nearby the platform, then place the sorter on the platform by the hoist type crane or other ways. After which, adjust the levelness of the equipment within 2mm/1000mm by the leveling instrument.
Align the aggregate bin of the colour sorter to users’ feeding pipe which should be equipped with flow control plate and storage bin and not press on the aggregate bin, or colour sorter’s working efficiency will be affected.
As the colour sorter is the precision equipment, any mechanical deformation resulted by vibration must be avoided in carrying.
Customers are strong recommended to transport with forklift or crane. If crowbar is used as conditions not permitting, the cushion wood used in carrying should not be removed until the colour sorter is moved nearby the platform, then place the sorter on the platform by the hoist type crane or other ways. After which, adjust the levelness of the equipment within 2mm/1000mm by the leveling instrument.
Align the aggregate bin of the colour sorter to users’ feeding pipe which should be equipped with flow control plate and storage bin and not press on the aggregate bin, or colour sorter’s working efficiency will be affected.
Note: Improper installation location may result in personal injury or malfunction of the machine.
Note: The size of the installation is for the smallest platform.
The picture is for reference only. You can enlarge the platform size according to the actual requirement.